See your cable line.
Actually see it.
We connect to your autocoilers and extrusion lines and show you what's actually happening — speed, status, production — in real time.
The Pain You Live With
OEM Compliance
Your OEM is asking for traceability records you can't produce without digging through paper logs.
Blind Spots
You don't know what happened on the night shift. The whiteboard number is an aspiration, not the truth.
Audit Stress
The auditor asks for records from 3 months ago. Your team spends 2 days verifying register entries.
4M Changes
Man, Machine, Material, Method. Changes happen, but the paper log doesn't capture them.
Schedule to Dispatch
Every step gated. Every transition enforced.
Schedules Arrive
Customer schedules flow automatically into the system.
Orders Created
Schedules convert to production work orders.
Operator Unlock
Machine won't start without biometric auth.
Poka-Yoke
Gated: valid materials, checklist complete.
Production
Real-time monitoring of speed and quality.
Dispatch
QR coded inventory. Nothing ships without checks.
The Journey
This isn't just software installation. It's a transformation of your factory's nervous system.
Stop Guessing. Start Seeing.
- Open your phone. See which machines are running, right now.
- Know yesterday's real production numbers before you reach the plant.
- An independent source of truth that nobody can fudge.
System Logic // 01
ValidValidworkworkorderorderassigned.assigned.AuthorizedAuthorizedoperatoroperatorloggedloggedin.in.IncomingIncomingmaterialmaterialscanned.scanned.HandoverHandoverchecklistchecklistcomplete.complete.OnlyOnlythenthendoesdoesthethemachinemachinestart.start.
The Promise
Not because your team remembered. Because the system won't let them skip it. Every unit produced gets a QR code and a unique serial number — printed automatically at the machine.
The Consequence
OK parts move to quality check. NG is sorted automatically and blocked from dispatch. You can't ship what failed. You can't skip what matters.
Schedule to Dispatch
The End Game: A complete loop where every step is gated.
1. Schedules Arrive
1. Schedules Arrive
Your customer sends schedules. They're uploaded as-is and flow automatically into your ERP.
2. Work Orders Born
2. Work Orders Born
Schedules convert to work orders with target dates and estimated manufacturing time based on historical trends.
3. Orders Hit Floor
3. Orders Hit Floor
Orders are pushed to machines. Supervisors see a live Gantt chart and can override allocation for urgent needs.
4. Operator Unlocks
4. Operator Unlocks
RFID or Face ID. The system knows who is on the machine. No anonymous production runs.
5. Poka-Yoke Gates
5. Poka-Yoke Gates
Machine will not start until material is scanned and handover checklist is complete.
- Material Verified
- Tolerance Checked
6. Production Runs
6. Production Runs
Real-time monitoring. Every unit gets a ZPL-printed QR label with a unique serial number.
7. Quality Enforced
7. Quality Enforced
OK parts proceed. NG is sorted automatically. You cannot ship what failed.
8. Inventory Builds
8. Inventory Builds
Finished goods inventory updates automatically. No manual entry. No register books.
9. Dispatch Controlled
9. Dispatch Controlled
Shipments created only through system. Verified, traced, and fed back to ERP.
IATF 16949 Compliance
| Clause | Requirement | How gemba.works Handles It |
|---|---|---|
| 8.5.2 | Identification & Traceability | Automatic coil records: serial, machine, operator. |
| 8.5.6 | Control of Changes | Automated 4M change detection across shifts. |
| 8.5.1 | Control of Production | SOP checklists with operator-level timestamps. |
| 8.5.1.5 | Total Productive Maintenance | Real-time MTTR, MTBF data. |
| 9.1.1 | Monitoring & Measurement | Automated OEE, productivity, quality metrics. |
| 10.2.3 | Problem Solving | FMEA fed with real production data. |
See your cable line in real-time.
Book a 20-minute demo. We'll show you gemba.works running on a live production floor — real machines, real data.